Beyond composite part manufacturing, one of our core strengths is our expertise in modern digital tools, simulation software, and design. We can take on complete development and production tasks – from design and CAE simulations to prototyping and serial production – delivering solutions that range from cost-effective to high-end.
Due to the wide range of technologies we apply, it is essential to first understand the intended use and exact requirements of each project. We actively support our clients throughout this process to ensure that the most suitable manufacturing method is selected. We are proud to offer resin infusion, bladder molding, forged carbon, and high-quality prepreg techniques.
Beyond monolithic structures, we also have many years of experience in producing fiber-reinforced sandwich constructions, delivering lightweight yet highly durable components.
For simpler or larger parts, where the size of an autoclave makes prepreg lay-up impractical, vacuum infusion can be a good alternative. These parts are also manufactured under vacuum to minimize voids and keep the resin-to-fiber ratio close to optimal. This makes the process much easier to control from a quality assurance perspective compared to hand lay-up.
In addition, tooling costs are lower, 3D-printed tools or master patterns can be used instead of traditional CNC-machined metal or solid blocks.
A sandwich structure consists of a low-density, stiff core bonded to a rigid skin, or laminated directly between carbon layers during the infusion process. This allows the part’s wall thickness to be increased with minimal added weight. Since the outer rigid layers carry most of the load, the inner layers can be replaced with the lightweight core. Structures made this way are often more cost-effective and offer an excellent stiffness-to-weight ratio.